®

Issued August 2007 • Index No. DC/12.46

MIG Arc Welding

Millermatic 212

Power Source

Industrial Applications

Processes

Rated Output 160 A at 24.5 VDC, 60% Duty Cycle

Quick

Light Fabrication

MIG (GMAW)

Max. Open-Circuit Voltage 34.5 VDC

Garages/Body Shops

Flux Cored (FCAW)

Amperage Range

30 – 210 A

Specs

Farm/Ranch

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Vocational/Technical Schools

Wire Feed Speed

50 – 700 IPM (1.3 – 17.8 m/min)

200(208)/230 V

Weight 190 lb (86 kg)

®

Comes Complete With:

The Power of Blue.

7 ft (2.1 m) power cord and plug

NEW! 15 ft (4.6 m), 250 amp M-25

Seven taps provide wider welding range

MIG gun for .030/.035 in wire

10 ft (3 m) work cable and clamp

of 30 – 210 amps with improved high and

Argon mix regulator/flow gauge

low ends to weld materials from 22 gauge

and hose

up to 3/8 in (9.5 mm) thick in a single pass.

Extra contact tips

NEW! Angled, dual-gear driven, cast

NEW! Factory-installed running gear

with EZ-Change™Low Cylinder Rack

aluminum drive system features

.030/.035 in reversible drive rolls

no-tool, quick-change reversible drive

NEW! Set-up and operation

rolls and an easy-to-set, scaled tension

interactive CD

knob. See page 3 for more information.

NEW! Patent-pending EZ-Change™Low

Cylinder Rack allows operators to easily

roll cylinders on and off of rack — no

need to lift cylinders. See page 3 for

more information.

NEW! EZ-Access™Consumable

Compartment and Parameter Chart —

set weld parameters right the first time with

convenient new flip-down compartment

that provides fast access to parameter

chart and consumables. See page 3 for

Add the Spoolmate™ 3035 spool gun

more information.

for aluminum welding. Easy to install

with direct hook up. And with Miller’s

NEW! Larger

exclusive Gun-On-Demand,™simply pull

work area —

the trigger for either gun and you’re ready

now with longer

to weld. No time wasted toggling switches!

15-ft M-25 gun.

NEW! Thermal overload protection shuts

Less weld cleanup with Active Arc

down unit and activates over temperature

light if airflow is blocked or duty cycle is

Stabilizer™ — patented Miller design

exceeded. Automatically resets when fault

provides excellent starts proven superior

is corrected and unit cools.

to the competition.

Welder is warranted for 3 years, parts and labor.

Original main power rectified parts are warranted for 5 years.

Gun warranted for 90 days, parts and labor.

Miller Electric Mfg. Co.

International Headquarters

Web Site

An Illinois Tool Works Company

Phone: 920-735-4505

www.MillerWelds.com

1635 West Spencer Street

USA FAX: 920-735-4134

Appleton, WI 54914 USA

Canadian FAX: 920-735-4169

International FAX: 920-735-4125

Max.

Max.

Amperage

Open-Circuit

Amps Input at Rated Output, 60 Hz

Wire Type and

Wire Feed

Spool

Net

Rated Output

Range

Voltage

200(208) V

230 V

KVA

KW

Diameter

Speed

Size

Dimensions

Weight

160 A, 24.5 VDC

30 –210 A

34.5

31.2

27.1

6.36

5.45

Solid/Stainless Steel:

50 –700 IPM

12 in

H: 30 in

190 lb

at 60% Duty Cycle

2.1*

1.8*

0.51*

0.26*

.023 – .035 in

(1.3 –17.8

(305 mm)

(762 mm)

(86 kg)

210 A, 23 VDC

(0.6 – 0.9 mm)

m/min)

W: 19 in

at 30% Duty Cycle

Flux Cored:

(483 mm)

.030 – .045 in

D: 40 in

(0.8 – 1.2 mm)

(1016 mm)

50

40

60

30

70

20

80

10

90

100

4

3

1.

Wire Feed Speed Control

2.

Overtemp Light

5

3.

Voltage Control

6

DUTY CYCLE CHART

VOLT/AMP CURVES

210

RATED OUTPUT

40

30

160

VOLTSDC

20

10

100

0

30

40

50

60

70

80

90

100

0

50

100

150

200

250

300

350

% DUTY CYCLE

DC AMPERES

Stock No.

Description

Qty.

Price

Millermatic® 212

#907 324

200(208)/230 V, 60 Hz

V-Groove Drive Roll Kits (solid wire)

#087 131

.023/.025 (0.6 mm)

#079 594

.030 (0.8 mm)

#079 595

.035 (0.9 mm)

#079 596

.045 (1.2 mm)

V-Knurled Drive Roll Kits (flux cored)

#079 606

.035 (0.9 mm)

#079 607

.045 (1.2 mm)

Contact Tips (10 per package)

#087 299

.023/.025 (0.6 mm)

#000 067

.030 (0.8 mm)

#000 068

.035 (0.9 mm)

#000 069

.045 (1.2 mm)

Nozzles

#169 724

1/2 in (13 mm) diameter, 1/8 in (3.2 mm) recessed

#169 725

5/8 in (16 mm) diameter, 1/8 in (3.2 mm) recessed

#200 258

1/2 in (13 mm) diameter, flush. Included with standard configuration

#169 726

5/8 in (16 mm) diameter, flush

#169 727

5/8 in (16 mm) diameter, 1/8 in (3.2 mm) exposed

Millermatic® 212 Spool Gun Package

#951 068

200(208)/230 V, 60 Hz with Spoolmate™ 3035, dual cylinder rack,

(Also includes standard M-25 MIG gun)

elevated gun and cable rack, regulator and hose

Spool Gun Drive Roll

#199 731

.023 (0.6 mm)

#186 413

.030/.035 (0.8/0.9 mm)

Spool Gun Push Roll

#199 732

.023 (0.6 mm)

#186 414

.030/.035 (0.8/0.9 mm)

Spool Gun Contact Tips (5 per package)

#199 730

.023/.025 (0.6 mm)

#186 419

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.030 (0.8 mm)

#186 406

.035 (0.9 mm)

Spool Gun Nozzle

#186 405

Gun Convenience Kit for Steel

#193 975

(Order from Miller Service Parts.)

M-25 Gun

#169 594

10 ft (3 m), .023 –.035 in (0.6 – 0.9 mm)

#169 596

12 ft (3.7 m), .023 –.035 in (0.6 – 0.9 mm)

#169 598

15 ft (4.6 m), .023 –.035 in (0.6 – 0.9 mm)

Spoolmate™ 3035 Spool Gun

#195 016

Spool gun for aluminum

Spoolmate™ 3035 25 ft Extension Cable Kit

#194 996

Heavy-Duty Barrel for Spoolmate™ 3035

#195 375

200 A, 60% Duty Cycle

Adapter Cable

#195 287

Allows Spoolmatic® 15A or 30A to be used with Millermatic 212

Dual EZ-Change™Low Cylinder Rack with

#300 337

Elevated Gun and Cable Rack

Elevated Gun and Cable Rack

#300 335

For use with single cylinder rack.

(Included with Dual EZ-Change Low Cylinder Rack.)

Protective Cover with Helmet Bag

#195 142

Features side pocket, helmet bag and Flame graphic

Argon/Mixed Gas Regulator and Gas Hose

#195 050

(Order from Miller Service Parts.)

CO2 Regulator/Flow Gauge

#212 492

Required if using 100% CO2 gas. (Order from Miller Service Parts.)

Date:

Total Quoted Price: